A single lance top-surface foaming liquid net-weight filling system for 1 pre-staged tote or IBC.


TOP-Surface Fill Head: Manifold Lift Mechanism:

  • Guide assembly for Lance Ascend & Descend.

  • 316 SS TOP-surface, lance/manifold assembly with:

  • Full Port ball valves, with Teflon seat & air/air actuators.

  • 15 inch Lance stroke/Travel.

  • Spring close fail-safe for product fill valve.

  • No fill fail safe sensors for lance misalignment.

  • No fill fail safe sensors for lance down.

  • Push buttons control for lance up/down and start/pause. 

  • 2″ product inlet, with 2″ final valve & lance. 

  • Filter regulator for supply air: 100 PSI @ 10 CFM.

  • Lower arm assembly with Stainless Steel Automatic Drip Catcher


Single lance automatic net weight, TOP-surface filler for non-foaming liquid. 275-375 gallon. Accuracy 0.5# Assembled & tested.  Data Scale electro/pneumatic weight controller; 5000# X 0.5#

  • Featuring Allen-Bradley Micro 850 PLC.

  • Panel View seven-inch touch screen. 

  • Start & E-Stop buttons.

  • Operator prompting, fill status, pause, abort. Manual flush mode.

  • NEMA XII 16″X16″ control enclosure, 115 VAC 3 AMP.

  • Automatic net weight filling program with: 

  • Automatic Learn: fill accuracy Pre-ac adjust. 

  • Fill Pause and Resume mode.

  • Auto tare with motion sensing.

  • Auto fill accuracy adjust.

  • No fill fail-safe for lance misalignment. 

  • No fill fail-safe for lance down. 

  • Lance position sensors & special program. 

  • Fail safe prevents lance from coming out of pail during filling.

  • SS floor stand with Data Scale control console installed.


Scale  full loadcell, 48″ x 48″ 5000 lb. capacity  with 100% overload protection. Meets  NTEP class III requirements.

Controls  Featuring Data Scale’s electronic/pneumatic control console and automatic filling program, auto tare, Ascending lance during fill, operator prompting/fill status, serial I/O, lance misalignment, and lance down interlock.  Also operator control on fill; jog, pause, about, flush, and emergency stop.

Mechanism A one piece frame and fill head lift mechanism.  Fail-safe for lance down and misalignment.  Includes; 316 stainless steel sub-surface lances and manifold assembly with Teflon seat ball valves, spring close fail-safe actuator, and 2” product inlet/outlet.  Pneumatic filter regulator and plastic splash covers.

Scale 48” by 48” 5,000 lb. Capacity and 100% overload. Calibrated to 5,000 lb. by 0.5 lb.  Meets NTEP class III requirement


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