Drum and Tote Fillers
Whether you're filling foaming or non‑foaming liquids for the food, chemical, oil, coatings, or hazardous materials industries, Data Scale delivers high‑throughput, high‑accuracy net‑weight filling for 15, 30 and 55‑gallon drums and IBC totes. The machines’ ruggedness and modularity gives you maximum output without taking up all available floor space.
Data Scale’s proven slow/fast/slow fill cycle drives pump speed during the bulk fill while tightening accuracy at the top of the cycle — consistently hitting target weight at ±1 lb. This reduces costly overfill, minimizes product waste, and ensures repeatable, shift‑to‑shift consistency across demanding production environments.
5504-MS Machine with Motorized Conveyors and Operator Platform
Single Lance Filler (5504-M Series)
Upgrade your operation with the Data Scale 5504‑M, a rugged, single‑lance net‑weight drum and tote filling machine engineered for fast integration into industrial filling lines. The 5504‑M can be configured to handle any size drums, IBC totes, and large industrial containers, delivering consistent, repeatable fills. Designed for demanding environments, the 5504‑M reduces operator strain, improves fill consistency, and minimizes product waste by reliably hitting target weight at ±1 lb.
Four Lance Filler (5504-A Series)
Data Scale’s 502‑IL and 504‑IL fully automated pail filling systems deliver high‑precision, high‑throughput performance for the largest scale production environments. Engineered for continuous, minimal‑operator‑input operation, these inline net‑weight filling lines keep your plant running efficiently for long, uninterrupted production cycles.
Designed for demanding industrial applications, these automated pail fillers integrate seamlessly with automatic lid placing, lid closing, pail labelling and dispensing equipment, creating a complete turnkey filling line. The result is a fully automated pail filling solution that boosts throughput, improves accuracy, reduces labor requirements, and ensures consistent, repeatable fills across every shift.
5504-AT Machine with motorized conveyor line for Totes and Palletized drums
300-T Machine on a forklift movable platform
Tote Filler (300 Series)
Upgrade your operation with the Data Scale 300 Series, a rugged, single‑lance net‑weight IBC tote filling machine engineered for seamless integration into industrial filling facilities. The 300 Series handles any standard IBC tote, delivering consistent, repeatable fills across a wide range of foaming and non‑foaming liquids.
Built for demanding production environments, the 300 Series reduces operator strain, improves fill accuracy, and minimizes product waste by reliably hitting target weight at ±1 lb using Data Scale’s proven slow/fast/slow fill cycle.
Standard Equipment Features
Every Data Scale pail filler comes equipped with industrial‑grade automation and safety controls engineered for long‑term reliability in demanding production environments.
316 Stainless Steel Contact Parts — Corrosion‑resistant, food‑grade construction built for harsh chemical, oil, and hazardous material applications.
Allen‑Bradley PLC + HMI Touchscreen — Fully programmed, tested, and ready for seamless operation with intuitive operator control.
Electronic / Pneumatic Control Console — Robust, industrial‑duty control architecture for reliable, repeatable operation.
Direct Pump VFD Integration — Three‑wire control ties directly into your pump’s VFD for smooth, accurate, repeatable filling cycles.
Comprehensive Safety Interlocks — No‑fill failsafe's for missing containers, misaligned lances, and other fault conditions ensure safe, error‑free operation.
CIP / Flush Mode — Fast, efficient cleaning of all contact parts to minimize downtime and maintain product integrity.
Automatic Dribble / Fast / Dribble Fill Program — Optimized fill cycle for maximum speed while maintaining ±0.02 lbs accuracy.
Pneumatic Filter Regulator — Stable, clean air supply for consistent actuator performance and long equipment life.
Air‑to‑Air Actuators with Spring‑Close Fail‑Safe — Reliable, safe product valve actuation eliminates any potential spills even during air and power interruptions.
Automatic Drip Catcher — Keeps containers clean and reduces product waste.
- Automatic Tare Function — Ensures precise net‑weight measurement on every container.
- Operator Prompting + Fill Status Display — Clear, real‑time feedback for streamlined operation and reduced training time.
These standard features form the backbone of Data Scale’s reputation for accuracy, uptime, and rugged industrial reliability across every pail filling model.
Optional Equipment Features
Upgrade any Data Scale pail filler with performance, safety, and industry‑specific enhancements engineered for demanding production environments.
Harsh Environment Package — Full 304 stainless steel machine build for corrosive, washdown, or outdoor industrial conditions.
Food‑Grade Manifold (3A Certified) — Sanitary 3A‑approved ball valves and contact components for food, beverage, and nutraceutical applications.
Washdown Package — Stainless Steel NEMA 4X control enclosure for high‑moisture, hose‑down, and sanitation‑intensive facilities.
Enhanced Connectivity Package — CompactLogix PLC with upgraded panels to integrate seamlessly as a node in connected, data‑driven facilities.
Explosion‑Proof Configuration — Class I, Div 1 rated design for flammable liquids and hazardous material filling environments.
Portable Machine — Standalone machine on a forklift moveable platform.
PVDF Wetted Parts — Chemical‑resistant PVDF components for hyper‑corrosive liquids and aggressive chemical applications.
Nitrogen Purge (Pre/Post Fill) — Inert gas purge to reduce oxidation, extend product shelf life, and improve fill quality.
Kydex Splash Covers — Durable splash protection for cleaner operation and extended equipment life.
SD Card Data Logging Module — Local data capture for batch records, QA documentation, and process traceability.
Custom Filler redesigns — Data Scale fillers can also be modified to accommodate any custom requests
These optional upgrades allow you to tailor your pail filling system to your exact production environment — from food‑grade to explosive atmospheres to corrosive chemical handling.
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